Pra-Perancangan Pabrik Tekstil Nonwoven (Geotextile) dengan Kapasitas 4.200.000 Kg Pertahun
Abstract
Pre-liminary design of nonwoven (geotextile) factory with total capacity
4.200.000 kg per year is targetted for fulfill domestic demand and export quota.
Thefactory is planned to be built in Bawen, Semarang, Central Java.
Raw material is supplied by Fiber Visions Denmark for Polypropylene and
ES Fiber Visions Asia for bicomponent. By using 60% polypropylene fibres and
40% bicomponent fibres, the production process will be carry out using high
technology production lines under lisence of Trutzschler and Fleissner company of
Duetschland. The product of nonwoven geotextile is planned to have a specific
product for geomechanic textile, separating layers, and drainage with variety of
weight between 100-1000 GSM under lisence of EN ISO (European International
Standard Organization).
The factory will be operated for 24 hours per day or 360 days per year with
205 employees. The machinery needed are; 1 Bale Opener machine, 1 Separator
machine, 1Mixer machine, 2 Fiber Opener machine (1 Tuftomat and 1FOL opener
machine), 1Tuft feeder machine, 1Heat Bonding machine, and 1Winder machine,
whichis controlled by computerized system.
The factory will be covered by capital investment of about
Rp.81.041.400.000,- and working capital of about Rp. 10.697.351.886,73,- (at least
for the first three months production period). Based on the economic analysis
indicated that the value of Break Even Point (BEP) is 40,36% and Shutdown Point
(SDP) 29,12%. The capital investment will return in7years 13 days.
Based on visibility analysis resulted that the value of Return of Investment
(ROI) is 13%, Minimum Attractive Rate of Return (MARR) greater than Cost of
Capital it's mean a positive point for investation.
Based on the above factors can be concluded that the pre-liminary factory
of nonwoven geotextile visible to be built.
Collections
- Chemical Engineering [1186]